Dome Foundations

A crew smooths out a concrete slab foundation
Fresh concrete patio next to cured decagon slab foundation
How do you want the joints? Radial, I said. Like rays of sunshine? Yeah, I smiled.

We decided pouring and smoothing the concrete slab foundations was one big task that would probably be too much to do ourselves. We hired Hardcore Concrete and they did a great job.

Concrete crew making curved forms for the patio
Hardcore taking care to make the patio forms curved, as Jon designed it. Turned out great!

The guys excavated around the perimeter, did the layout, and set up the forms.

A man posing behind some concrete formwork
We were impressed how fast Hardcore worked- this work was done one day!

Then Jon and I did the plumbing for the Minnedome, which is really compact and felt quite complicated to get the angles just right (you know, for all the planes of Euclidean space), in such a tiny volume.

A woman down in a hole with complicated plumbing fittings
Okay… a twisted 45 to a short stub to another 45 twist to a stub to a trap to a…

The Utility dome is much simpler because the only in-slab plumbing are two emergency floor drains in case the fire sprinklers go off. But because it will be the power center with wires coming in from the solar panels and going out to different buildings and who knows what the future entails, there were many, many conduit stubs coming through the slab into the building.

A man sitting on a future foundation with many stub outs
Contemplating our future needs before it’s all encased in concrete

After we finished the plumbing and stubs, Hardcore returned and installed the pea gravel, Rockwool insulation, and Pango Wrap vapor/bug barrier. Pango Wrap is very thick and comes with its own tape and putty to go around penetrations. It also gave the Hardcore guys some fits.

People pushing a pulling a thick plastic layer in the nooks and crannies of the subgrade
Oh that Pango Wrap!

The guys finished the rebar and we got an inspection. Spoiler Alert: We passed!

Foundation, preconcrete, with vapor barrier and plumbing stubs and rebar.
This is where we’re going to live. Kinda looks like a space fighter, twu, twu!

Jon and I installed the radiant in-floor heating pex, according to the diagram provided by Radiant Tech.

A man lays out bright orange pex on a foundation before the concrete is poured.
Heated floors!!! Yippee!!!

Concrete day was very busy for the Hardcore crew. We just watched and encouraged them to eat and drink snacks we brought for them.

7 people working on all the tasks of a tiny slab foundation pour
Utility dome gets its concrete!

Because it was late fall, the guys tucked the concrete slabs in with blankets for a few days to help them cure more quickly and completely.

Sleep tight, Little Slabbie

Later, they returned to do the MinneDome patio and we had them do the piers for the Greenhouse Dome at the same time, since the patio wasn’t a full truckload of concrete.

Concrete gets dumped into a wheelbarrow before going into the sonotubes
Jon helps with the concrete work for the greenhouse sonotube pier foundation

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